AS98BS-N50

AS98BS-N50

AS98BS-N50

主要產品：日本東方馬達，韓國DKM減速電機，泰映TROY減速電機，韓國SPG小功率

馬達，CPG晟邦減速電機 ...

減速機技術資料：

減速機出廠后，一般規定有200小時左右的磨合期(超過時間必須換油)，這是減速機等機械使用初期的技術特點而規定的。磨合期是保證減速機正常運轉，降低故障率，延長其使用壽命的重要環節。橋星減速機公司技術人員給出了以下幾個注意事項： 　　(1)、磨合期注意事項 　　1.操作失誤多：由于對減速機，如擺線減速機的結構、性能的了解不夠(特別是新的操作者)，容易因操作失誤引起故障，甚至引起機械事故和安全事故。 　　2.磨損速度快：由于新減速機零部件加工、裝配和調試等因素的影響，配合面接觸面積較小，而許用的扭距較大。減速機在運行過程中，零件表面的凹凸部分相互嵌合摩擦，磨落下來的金屬碎屑，又作為磨料，繼續參與摩擦，更加速了零件配合表面的磨損。因此，磨合期內容易造成零部件(特別是配合表面)的磨損，磨損速度過快。這時，如果超負荷運轉，則可能導致零部件的損壞，產生早期故障。 　　3.發生松動：新加工裝配的零部件，存在著幾何形狀和配合尺寸的偏差，在使用初期，由于受到沖擊、振動等交變負荷，以及受熱、變形等因素的影響，加上磨損過快等原因，容易使原來緊固的零部件產生松動。 　　4.潤滑不良：由于新裝配的零部件的配合間隙較小，并且由于裝配等原因，潤滑油(脂)不易在摩擦表面形成均勻的油膜，以阻止磨損。從而降低潤滑效能，造成機件的早期異常磨損。嚴重時會造成精密配合的摩擦表面劃傷或咬合現象，導致故障的發生。 　　5.發生滲漏現象：由于零件的松動、振動和減速機受熱的影響，減速機的密封面以及管接頭等處，會出現滲漏現象;部分鑄造等缺陷，在裝配調試時難以發現，但由于作業過程中的振動、沖擊作用，這種缺陷就被暴露出來，表現為漏(滲)油。因此，磨合期偶爾會出現滲漏現象。 　　(2)磨合期注意事項 　　1. 磨合期結束，應對機器進行強制保養，做好檢查和調整工作，同時注意油液的更換。 　　2. 在保持減速電機清潔，及時調整、緊固松動的零部件，以防因松動而加劇零部件的磨損或導致零部件丟失。 　　3. 合理選用潤滑油，特別是輸入功率大于11KW的減速電機須注中負載齒輪油。注意經常檢查潤滑油、液壓油、冷卻液、油位和品質，并注意檢查整機的密封性。檢查中發現油缺少過多，應分析原因。同時，應強化各潤滑點的潤滑，建議在磨合期內，每周都要對潤滑點加注潤滑脂(特殊要求除外)。立式帶油泵的減速機接電源時注意油泵旋轉方向，順時針旋轉為正確。 　　總之，減速機在磨合期內使用保養的要求，可歸納為：加強培訓、減輕負荷、注意檢查、強化潤滑。只要重視并按要求實施對減速機磨合期的保養與維護，就會減少早期故障的發生，延長使用壽命，提高生產效率，使減速機為您帶來更多收益。

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