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USASEM-02YRS12,

USASEM-02YRS12

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3D打印在航空制造中的應用
1、打印渦輪葉片鑄造型芯
在鑄造金屬渦輪葉片時，為了形成高度復雜的內部冷卻通道結構，常使用陶瓷鑄造型芯。鑄造葉片冷卻后，將葉片從模具中取出，同時內部的陶瓷型芯需要溶解掉。
目前，陶瓷鑄造型芯的結構越來越復雜，通過傳統的注射成型方式已經無法實現。奧地利Lithoz公司采用LCM技術制造陶瓷葉片型芯，可以滿足航空航天和電力工業(yè)的需求。
LithaCore 450是由Lithoz公司自主研發(fā)用于3D打印陶瓷葉片型芯的硅基材料，制備精度高，燒結后的葉片型芯產品具有非常低的熱膨脹率、較高的孔隙率、優(yōu)異的表面質量和優(yōu)良的洗濾性等優(yōu)點。典型的應用有：單晶鎳基合金渦輪葉片鑄造型芯、定向凝固鑄造型芯、等軸鑄造型芯。
2、打印發(fā)動機支架
2018年11月1日，GE增材制造宣布，美國聯邦航空管理局已批準3D打印支架用于波音747-8 機型的GEnx-2B發(fā)動機（雙轉子軸流式大涵道渦輪風扇發(fā)動機），該支架將取代傳統制造的電動門打開系統支架，其作用是打開和關閉發(fā)動機的風扇罩門，制造設備為GEAdditive Concept Laser M2多激光器選區(qū)激光熔融系統。



這款3D打印支架將在GE航空集團阿拉巴馬州奧本市的工廠開始批量生產。GE公司表示，與傳統方式制造的支架相比，3D打印技術將減少高達90%的材料浪費。在傳統支架的制造中，因金屬加工而產生的材料浪費約占50%。此外，3D打印支架采用了優(yōu)化設計方案，重量比傳統支架輕10%。


據了解，這款3D打印支架為GE航空創(chuàng)造了兩個“第一”。首先，這是GE 第一個獲得認證的由ConceptLaser公司的選區(qū)激光熔融設備生產的3D打印零件。其次，這是GE航空第一次完成一種3D打印零件從設計到生產于10個月內開發(fā)完成。
在進行支架生產時，一次打印可以生產4個支架，在構建室中4個支架以互鎖設計的形式實現，打印材料為鈷鉻合金。
3D打印支架的制造成本低于原有成本，GEnx發(fā)動機的訂單量為2200臺，整體來看節(jié)約的成本非常可觀，并且3D打印支架比傳統支架更輕，將為航空公司節(jié)省燃料。
3、打印燃料噴嘴
2010年，空客將GE生產的LEAP-1A發(fā)動機作為A320neo飛機的選配，LEAP發(fā)動機中就帶有3D打印的燃油噴嘴。2015年5月19日，A320neo飛機首飛成功，裝有LEAP發(fā)動機的A320neo 同時獲得歐洲航空安全局和美國聯邦航空管理局的認證。
2018年10月8日，GE航空工廠慶祝第30000個3D打印燃料噴嘴的成功出貨。該噴嘴自2018年以來一直在該工廠生產，標志著規(guī)模化增材制造的重要里程碑，預計2019年這種產品將達到40000支。
 

IC646MOSS99 QuickPanel Control Development Software Unlimited Site License - Supports QuickPanel, QuickPanel View, and QuickPanel Control

IC647HSTCSCCP2M Historian Enterprise Corporate Client Enterprise Connection Pack 2 Users (M4 Key)

IC660MCK501 PCIM 6-Position Mating Connector (Qty 2)

IC693MDL654 5/12 Vdc (TTL) Input, Neg/Pos Logic, (32 points)

IC756SDV000CS-914 DV Development - Solaris Op Sys, Simplified Chinese, Version 9.14

ControlLogix/1756 System 1756-DNB DEVICENET BRIDGE/SCANNER MODULE

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IC646MSS001 Logic Developer - State Standard

MTR-3T45-H-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

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22A-A2P1N103 PowerFlex 4- 0.4 kW (0.5 HP) AC Drive

140CHS11000 Quantum QUANTUM 熱備模塊

281G-F12S-10C-RRG-CBG ArmorStart 280/1 Safety Starter

C200H-CT001-V1 高速計數,BCD 7位?計數速度:50Kpps 1路

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存儲卡 6ES7952-1KP00-0AA0 FEPROM 存儲卡， 8M

變送器 3RS10 40-1GW50

1497-G-BASX-0-N Control Circuit Transformer

1606-XLDC92D 14 to 34VDC In 24VDC Out DC Converter

1762-OF4 MicroLogix 4 Point Analog Output Module

188-K3D060 6 A Miniature Circuit Breaker

194L-HC6N-175 194L Control and Load Switch Actuator

2090-CPBM7DF-06AA60 MP-Series 60m Power and Brake Cable

2090-XXNPMF-14S01 MP-Series 1 m Length Pwr and Brake Cable

BC647TPD935 "CIMPLICITY HMI ProServer 35,000 I/O Development and Runtime with Proficy GlobalCare"

GC647PRTKIT005 GlobalCare Complete - Proficy Portal Enterprise Edition Starter Kit 5 User Ver 3.0

IC200MDL742LT OUTPUT 24VDC POS LOGIC 0.5A PER PT (2 GROUPS OF 16) W/ESCP 32PT (LT)

IC646PEW120 OpenProcess Engineering Wrokstation (300 I/O)

IC647MRC075 Logic PC and View Runtime 75 I/O with USB Hardware key

IC677YCNTR003 IP67 Y-distributor, 3-pos. +PE, straight connector M12 on 2 x straight socket M12

IC697VAL132 Discontinued. Replaced VME-3125A-200000 different front panel connector. Contact GE Embedded for more details.

IC800SSI228D2RR 28A, 230V, DeviceNet S2K Servo Controller for S-Series Motors

SLC/1746 System 1747-L541 SLC 5/04 CONTROLLER, 16K MEMORY

Industrial Computers 6181P-12NP2KHDC VERSAVIEW INTEGRATED DISPLAY COMPUTER 12-INCH TFT

Application-specific products 9358-PBA60ENE RSBIZWARE BATCH FOR PROCESSLOGIX ARCHIVER 60 UNITS

Operator Interface 2711-B5A9L2 PV550 MONO KEY&TOUCH, DH+ & RS232 PRINT

Support 9303-4DTE01ENS SUPT RENEWAL CONTRACT FOR 93034DTE01ENE

Support 9391-SDWK3S 9391-SDWK3 SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 2711-B6C15L1 PV600 COLOR KEY&TOUCH, CNET & RS232 PRINT

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Motion Control MPL-A4540C-MJ22AA MOTOR,SERVO,10.2 NM,1500RPM,MULTI,230V,9.5KG

Motion Control 2090-XXNFMP-S25 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,25M

CBL-T7-MB-10 Power/Brake Cable, MTR-3T1x & MTR-3T2x Series Servo Motors, 10 Ft.

IC641PCC014 Toolkit, I/O Driver C

IC800SSD104S1 4.3 Amp S2K Series Servo Amplifier, 115/230 VAC

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20YD1K3A0ANNANA0 PowerFlex 700 AFE Active Front End

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280-PWRM35C-M10 ArmorStart Three-Phase Power Media

CPM1A-AD041 NEW 4路模擬量輸入，分辨率1/6000

1492-MR6X8C Connection Products

1495-N24 Auxiliary Contact Adapter Kit

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1585J-M4TBJM-30 RJ45 Ethernet Media

1756-OF6CI ControlLogix 6 Pt Isolated Module

188-K1C030 Miniature Circuit Breaker 3 A

194E-GA16 194E Load switch

2090-CFBM7DF-CEAA02 MP-Series 2m Servo Feedback Cable

2090-UXBK-D1503 Ultra Series 3m Cable Breakout Board Kit

BC646OEM0410 OEM Edge Additional Key - Historian

GC647DMS003 GC DataMart 3 PA Connections

IC200ALG262CA ALG IN 15B CURR DIF 8CH CONF COAT

IC646IFCLNTCRO010M iFIX iClient Read Only 10 PK Keyless (M4 Part)

IC647IFPLSRUNLMTM iFIX Plus SCADA Unlimited Server (M4 Part)

IC660MLR101 Label for IC660BBR101 (Qty 100)

IC697BEM733RR Series 90-70 Genius Remote I/O Scanner

IC800BBK021 Battery backup kit for Beta and Beta i series amplifiers

ControlLogix/1756 System 1756-L55M16 LOGIX5555 PROCESSOR WITH 7.5MBYTE MEMORY

Industrial Computers 6182H-7BEH6B VVCE 700, KEY/TOUCH, EXT MEM, RIO/DH, AC

Process Control 9358-BHIST03ENE RSBIZWARE BATCHHISTORIAN - 1-3 BATCH SERVERS

Operator Interface 2711P-B15C6D2 PV PLUS 1500, KEY/TOUCH, RIO/DH, DC PS, EXT MEM

Support 9240-WIN16RTR SUPT REINSTATEMENT CONTRACT FOR 9240WIN16RT

Support 6723-PCOS SUPPORT RENEWAL CONTRACT FOR 6723-PCO

Support F5130-KA FIRMWARE UPGRADE FOR 5130-KA PLC5250 PROCESSOR MOD

RSI Software Products 9301-2SE2350ZHE RSVIEW32 WORKS 5K (CHINESE)

RSI Software Products 9351-HPUSRT INTERCHANGE FOR HP-UX RUNTIME

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Motion Control 8720MC-RPS190BM MASTER 460V 190AMP RPS

BC646MRE000 Logic PC & View Runtime (HRT) 8,000 I/O

IC300RTD000 2 channel RTD Inputs (Pt-100, Pt-200, Pt-500, Pt-1000), 18 bit

IC754VKI06STD Starter Kit - 6" Color-STN QuickPanel View Intermediate, Touch, 24VDC

MTR-3T57-G-R-B-M-0RR Servo Motor Metric 24V Brake

20AD-DB1-B PowerFlex 70 Resistor Kit

20DC037A0EYNANANE PowerFlex 700S AC Drive 20D

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25B-V2P5N104 PowerFlex 525 0.4kW (0.5Hp) AC Drive

280-M22F-M1 ArmorConnect M22 Female Receptacle

FR-F740-11K 17.5KVA 23A 11KW 3相AC380V/50Hz/60Hz

1492-LG3T IEC Term Blck 5.1x64.5x31.3mm Spr Clp

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2090-CSWM1DF-18AA05 Kinetix 5m Smartlink Single Cable

20AC3P5A3AYNNEC0 PowerFlex 70 AC Drive 20A

GC646MPT001 Proficy GlobalCare Complete GE Compare

HE693RTD601 RTD Input, 6 channel, 3-wire, 0.125C res., -100 to +260C range (Pt-1 00)

IC610MDL101RR 24Vdc Sink Input (8 points)

IC647HSTSC750KM Server to Server Collector for Historian - Standard Server 750,000 Points (M4 Key)

IC660BBD021RR 24/48Vdc Sink I/O Block, 16 Circuit, Ph B

IC694PWR330 Power Supply 120/240 Vac 125 Vdc High Capacity

IC756WDN009E-99 DV Development Sys VB, Java, C++, C, English, Version 9.9

MicroLogix 1500/1769 System 1769-RTBN10 REPLACEMENT 10 PIN NEMA TERMINAL BLOCK (1 PER KIT)

PLC-5/1771 System 1771-P5K CONFORMALLY COATED,POWER SUPPLY,SLOT,8A,24V DC

Distributed I/O 1798-OB8E FLEXARMOR 8 POINT 24VDC SOURCING OUTPUT MODULE

Operator Interface 2711P-B6M5D PV PLUS 600 GRAYSCALE, KEY/TOUCH, RS232, DC PS

Support 9323-PA2SR SUPT REINSTATEMENT CONTRACT FOR 9323PA2S

Support 9358-PB30S SUPT RENEWAL CONTRACT FOR 9358PB30ENE

Support F1772-LZSERD FIRMWARE UPGRADE FOR 1772-LZ PLC2 PROCESSOR MODULE

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Motion Control 2094-BMP5 MODULE, AXIS, 400/460V, 4A INV.

A06B-0371-B577#7008 A1/3000 Servo Motor, 64K Serial Encoder

IC200UEC108 VersaMax Micro Expansion 8 point combination (4) 24VDC In, (4) 24VDC Output Source, SNK Out Expansion, 24DCPS

IC752CBT050RR Datapanel 320T CB (Color Base): 320x240 1/4 VGA Passive Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock.

MTR-1N41-G-E-A-E-0RR Stepping Motor Nema42

ZA06B-0128-B575#7076 A6/3000 servo motor with IP67 sealing and 64k serial encoder

20BD5P0A3AYNACC0 PowerFlex 700 AC Drive 5 A at 3 Hp 20B

20G14GD125AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-D6P0 PowerFlex 520 2.2kW (3Hp) Power Module

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FRN2.2E1S-2J 4.1KVA 11A 2.2KW 3相AC220V/50Hz/60Hz

A20B-0005-0611

1492-SPM3D040-N MCB Supplementary Protector 4 A

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SIMATIC HMI 系列面板 6AV2123-2DB03-0AX0 KTP400 Basic PN 4 寸觸摸 + 按鍵

150-SD3NBD SMC-50 SOLID STATE MOTOR CONTROLLER 520A

1738-ADN18P ArmorPoint DeviceNet Network Adaptor

1783-US8T Stratix 2000 Unmanaged Switch

193-KA16 0.10-.16 A IEC Bimetallic Overload Relay

20-750-NEMA1-F6 PowerFlex 750 Frame 6 Conduit Box Kit

2090-CPWM7DF-16AF12 MP-Series 12m Length Power Cable

20AB022A3AYNANC0 PowerFlex 70 AC Drive 22 A at 7.5 Hp 20A

GA647IFESGSRUNLMT GCA iFIX Optn: ESig & ERec Unl I/O Srv

GP647IFCLNTCRN GCP iFIX iClient Run

IC600BF810RR 115V Isolated Input Module (6 points)

IC647HSTCC300M Calculation Collector for Historian - Standard Server 300 Points (M4 Key)

IC647TBLCPVC050 Virtual Campus for Proficy Troubleshooter and Cause+ - 50 Users

IC693MDL916 Output module, Isolated Relay, Normally Open, 4 Amp, 16 point. Requires High Density Terminal Block (IC694TBBx32 or IC694TBSx32). Compatible with RX3i and Series 90-30.

IC756LDV001E-97 DV Development - Intel/Linux RedHat Addt'l User, English, Version 9.7

Pico Controllers 1760-CBL-INT05 PICO-LINK CONNECTIVITY CBL 1.5M 1 PCS/PACK

PLC-5/1771 System 1771-OG TTL OUTPUT MODULE

Distributed I/O 1791-16B0 BLOCK I/O, 24V DC, 16 POINT MODULE (16 INPUT)

Communications 1786-TNCJ4 CONTROLNET TNC COAXIAL CONN - JACK TO JACK

Operator Interface 2707-MVH232 MICROVIEW, HAND-HELD, 2 LINE LCD, RS-232

Support 9701-VWSS100AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSS100AENE

Support 9324-RL0100ITS SUPT RENEWAL CONTRACT FOR 9324RL0100IT

EtherNet/IP Products 1734-AENT 24V DC ETHERNET ADAPTER

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RSI Software Products 9356-PRO2450U1R UPGRADE: OUT-SUPT: RSSQL STD.150 TO PROF.32000 TAG

Motion Control F-4075-R-H04AN MOTOR,F-,NEMA 56C W/24V BRAKE,82 IN LB CONT.

4363-H 4363 WITH 0-10 V OR 4-20 mA OUTPUT

IC200ACC415 RS-232 to RS-485 Converter requires IC200CBL500 or equivalent.

IC693MCM001 Series 90-30 Digital Servo Interface Module

TRM-21000422 Screw Terminal Connector 14 Pt. Obsolete Whedco PowerCube Replacement Only

VMEM-ADM VisualMEM Admin Seat

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140CRA93200 Quantum RIO 站適配器, S908 RIO, 單電纜，遠程（分站）

285-BRC25-M14D Source Brake Patchcord Cable, 14M, M25

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1492-SPM1D160 MCB Supplementary Protector 16 A

通用型變頻器 6SE6 440-2UD32-2DB1 "22 KW,275 x 520 x 245"

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1771-ID16 Isolated Input Module, 120VAC

193-EC3DD E3 Plus 9-45 A Overload Relay

198-MT4 ModCenter IEC Selector Switch

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2094-ANCON-1 Kinetix 6000 Connector Set

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IC200UEX824 VersaMax Micro 4 channel Thermocouple/mV input expansion module. Supports Type K,J,E,S,T,B,N,-/+50mV,-/+100mV inputs, 12bit resolution. Power source required for expansion module is 24VDC.

IC647AQC025 PA Quality Client 25 Pak

IC647PME001 Proficy Change Management Server Machine Edition Version - 1 Concurrent User

IC693CMM301RR Genius Communications Module, GCM (256 bits)

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MMR-B00P-1M-0 Target series motion controller 1 MB battery backed RAM memory card

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Support 9301-2SE3500ZHR SUPT REINSTATEMENT CONTRACT FOR 93012SE3500ZH

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Motion Control MPL-B660F-SJ22AA MOTOR,SERVO,48.0NM,3000RPM,SINGL,460V

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IC646NSL025 CIMPLICITY SQL - 25 Client License

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20BC085A3AYNACC1 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F14NC104JA0NNNNN PowerFlex 753 AC Packaged Drive

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284-PWRM22A-M1 ArmorConnect 3PH Pwr Media Shld Mtr Cbl

CJ1M-CPU12 CPU單元I/O點數320，10K程序容量，不可接擴展機架。

1492-RCDA4C80 Residual Current Device 80 A

6ES7195-7HB00-0XA0 安裝兩個 40mm 寬的 I/O 模板，熱插拔

變送器 3RS11 42-1GW80

1497-K-HXDX-0-N Control Circuit Transformer

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1763-MM1 MicroLogix 1100 Memory Module

188-K3D320 Miniature Circuit Breaker 32 A

194L-HE4A-875 IEC Control And Load Sw Actuator Type A