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SGDS-02A72A,

SGDS-02A72A

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增材制造驅(qū)動(dòng)創(chuàng)新設(shè)計(jì)

RenAM 500Q的主要驅(qū)動(dòng)力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門（控制部、軟件部和機(jī)械工程部）齊心協(xié)力為RenAM 500Q設(shè)計(jì)的關(guān)鍵組件。
摻鐿光纖激光束進(jìn)入光學(xué)系統(tǒng)后，由通過(guò)精密振鏡底座驅(qū)動(dòng)的四對(duì)掃描振鏡引導(dǎo)，掃描振鏡旋轉(zhuǎn)，引導(dǎo)激光束覆蓋在加工托盤的粉末上。光學(xué)系統(tǒng)也會(huì)動(dòng)態(tài)聚焦激光，不斷調(diào)整焦距，確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時(shí)光斑尺寸保持不變。要在粉末床上實(shí)現(xiàn)高精度加工，需借助專業(yè)的光學(xué)和控制工程技術(shù)；而這些技術(shù)經(jīng)過(guò)雷尼紹多年來(lái)在REVO（用于坐標(biāo)測(cè)量機(jī)）等產(chǎn)品上不斷研發(fā)改進(jìn)，已經(jīng)非常成熟。
雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密，另一方面還可以設(shè)計(jì)出內(nèi)部隨形冷卻水道，確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實(shí)現(xiàn)了上述創(chuàng)新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場(chǎng)主流的中型增材制造設(shè)備所面臨的瓶頸問題。
光學(xué)系統(tǒng)從構(gòu)思到成品，離不開組合制造技術(shù)的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少?gòu)耐斜P上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對(duì)批量生產(chǎn)，對(duì)零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計(jì)進(jìn)行了進(jìn)一步優(yōu)化。
釋放生產(chǎn)力

新型四激光系統(tǒng)在不增大工作臺(tái)尺寸的情況下，可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會(huì)面臨較多問題，包括：材料庫(kù)存的增加、重型基板的機(jī)械裝卸、較大工作區(qū)域內(nèi)保護(hù)氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件，必須消化這些不利因素，但就市場(chǎng)吸引力而言，中型設(shè)備更具優(yōu)勢(shì)。目前，中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開發(fā)而成，兩者均可用于批量生產(chǎn)，但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個(gè)激光器，但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進(jìn)行設(shè)計(jì)。此外，四個(gè)激光器在增材制造過(guò)程中對(duì)粉塵的處理能力也非常重要。如果通過(guò)提高氣體流通量和氣流速度來(lái)解決這一問題，會(huì)增加濾芯（用于收集粉塵）等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此，雷尼紹的做法是在氣流中裝設(shè)一個(gè)熱轉(zhuǎn)換器來(lái)保持加工溫度的穩(wěn)定性，同時(shí)利用預(yù)過(guò)濾旋風(fēng)分離器來(lái)分離小顆粒與大顆粒粉末，從而延長(zhǎng)濾芯壽命并提高粉末的循環(huán)利用率。
其他改進(jìn)措施包括改善整個(gè)加工區(qū)域的氣流穩(wěn)定性，顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個(gè)加工區(qū)域設(shè)置有四個(gè)激光器，因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進(jìn)步有助于確保上述目標(biāo)的實(shí)現(xiàn)，這些進(jìn)步包括使用精密運(yùn)動(dòng)配件重新定位刷粉器、縮短設(shè)置時(shí)間以及提高重復(fù)精度等。
結(jié)構(gòu)緊湊，潛力巨大

要高效使用四個(gè)激光器，需進(jìn)行更多的前期規(guī)劃和工藝過(guò)程管理工作。最直接的切入點(diǎn)是讓每個(gè)激光器加工一個(gè)或一組獨(dú)立零件。如此一來(lái)，激光器便可并行作業(yè)。初步研究顯示，同時(shí)加工多個(gè)相鄰零件時(shí)需格外小心，因?yàn)榧庸ひ粋�(gè)零件排放的廢氣可能會(huì)影響另一個(gè)零件。結(jié)果表明，盡管加工出的零件表面光潔度存在一些細(xì)微差異，但總體而言，激光器并行作業(yè)是一種最容易管理的加工情形，也是推薦給大多數(shù)用戶使用的入門方法。
除此之外，在多激光加工過(guò)程中，選擇哪種加工方式主要取決于具體應(yīng)用場(chǎng)合。顯然，可以使用四個(gè)激光器加工同一個(gè)零件，并且由于雷尼紹RenAM 500Q的每個(gè)激光器都能覆蓋整個(gè)金屬粉末床，用戶因而可以選擇最優(yōu)化的加工策略。
 

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1794-OA16 Flex 16 Point Digital Output Module

194E-CA32E-P11-PE 194E Load switch

2080-USBADAPTER Micro810 USB Adapter

2090-DANBT-18S02 TL-Series 2 m Length Brake Cable

20AC5P0A3AYYNCC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MSS005 Proficy GlobalCare Complete for Logic Developer - State Standard - 5 Pack

HE693THM166 16 ch. J, K, N, T, E, R, S, B, C 0.5 degC resolution, C/F units, 16 a larms

IC630CPU301RR CPU/Programmer Unit, 4K Words

IC647HSTSS30KM Historian Standard Server 30000 Points (M4 Key)

IC660BLA020 Cover w/Label for IC660BBA020

IC695ALG608RS Refurbished Analog Input module, 8 channels single ended, 4 channels differential, channels are configurable for voltage and current. Can be configured for Current: 0 to 20mA, 4 to 20mA, +/- 20mA; Voltage: +/- 10V, 0 to 10V, +/- 5V, 0 to 5V, 1 to 5V

IC756WDV009E-22 DV Development Sys Visual Basic, English, Version 2.2

CompactLogix System 1769-IF8 8 CHANNEL ANALOG VOLTAGE/CURRENT INPUT MODULE

PLC-5/1771 System 9399-FW5DDGRDE RSLGIX FRAM'WK DIAG.DEVEL.GET'G RESULTS GUIDE(GERM

Distributed I/O 1799-DSSCON D-SUB(50) I/O MATING CONNECTOR (SOLDER)

Operator Interface 2711P-T6C3A PV PLUS 600 COLOR, TOUCH, DH485, AC PS

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Support 9358-PBPC03R SUPT REINSTATEMENT CONTRACT FOR 9358PBPC03ENE

Support F1779-KFMRSERB FIRMWARE UPGRADE FOR 1779-KFMR COMMUNICATION MODUL

RSI Software Products 9301-2SE2103 RSVIEW32 WORKS 150 WITH RSLINX

RSI Software Products 9701-VWMR075AJPE RSV ME STATION RT 75 DISP -WINDOWS 2000 (JAPANESE)

RSI Software Products 9363-SNAPSHOT RSSNAPSHOT SOFTWARE

Motion Control 2098-DSD-075 DRIVE, 35/75A, ULTRA3000

A99L-0035-0001 Cable Grounding Clamp

IC200UEX636-24 Qty of 24, 6 channel Analog expansion. (4) Analog inputs & (2) Analog outputs. 120/240

IC752DEM004 New DataPanel Demo consists of DataPanel 55 and DataPanel 160, DataDesigner and accessories.

MTR-3S23-G-R-0-N-S MTR series servo motor with resolver and shaft seal

ZA06B-0266-B200 Alpha 22/4000HVis servo motor with straight shaft and key

20BE011A0AYNANC0 PowerFlex 700 AC Drive 11 A at 10 Hp 20B

20G14ND156AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-D2P3 PowerFlex 520 0.75kW (1Hp) Power Module

140SDO95300S Quantum 安全型開關(guān)量輸出模板

FRN2.2G11S-4CX 4.2KVA 5.5A 2.2 KW 3相AC380V/50Hz/60Hz

1492-J4TW TERMINAL BLOCK

1492-SPM3D500 MCB Supplementary Protector 50 A

軟啟動(dòng)器 3RW40566BB34

CPU 模塊 6ES7 517-3AP00-0AB0 CPU 1517-3 PN/DP，2 MB 程序，8 MB 數(shù)據(jù)；2 ns；集成 X1: 2x PN 接口，X2: 1x PN 接口，X3:1x DP 接口

152H-C135XBD-50 SMC-3 Enclosed Motor Starter

1738-OB2EPM12 ArmorPoint 2 Point Output Module

1784-U2DHP Data Highway Plus Cable

193-NREC3ZZ E3 Plus Replacement Overload Relay

20-750-SPL1-F10 PowerFlex 750 FiberOptic Cable Spool Kit

2090-CSBM1DE-18AA01 Kinetix Cable Single DSL 2090-Series

20AB9P6A0AYNNNC0 PowerFlex 70 AC Drive 9.6 A at 3 Hp 20A

GA647IFPRSR00300 GCA iFIX Profsnl SCADA 300 I/O Srv

GP647IFESGSRUNLMT GCP iFIX Optn: ESig & ERec Unl I/O Srv

IC600BF912RR 230Vac Isolated Output Module (6 points)

IC647HSTCR1KM Collector Redundancy Option for Historian - Standard Server 1000 Points (M4 Key)

IC647TPD700 CIMPLICITY HMI ProServer 700 I/O Development & Runtime System

IC693PCM301LT Prog. Coproc. Mdl., 192 KB (47 KB Basic Prgm), w/Port Exp. Cbl. (LT)

IC756MDV000E-97 DV Development - Alpha OpenVMS Op Sys, English, Version 9.7