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A20B-0008-0210,

A20B-0008-0210

為了進(jìn)一步提升數(shù)控機(jī)床的加工精度和一致性，華中數(shù)控計(jì)劃與機(jī)床企業(yè)充分合作，實(shí)施“機(jī)床品質(zhì)提升工程”計(jì)劃，將華中8型智能數(shù)控系統(tǒng)熱誤差補(bǔ)償技術(shù)應(yīng)用于數(shù)控機(jī)床，致力于提高機(jī)床加工效率、加工精度和加工一致性，提升機(jī)床品質(zhì)和市場(chǎng)競(jìng)爭(zhēng)力。
隨著科學(xué)技術(shù)、機(jī)械制造加工業(yè)的迅速發(fā)展，對(duì)數(shù)控機(jī)床的加工精度提出越來(lái)越高的要求。提高數(shù)控機(jī)床加工精度有兩種基本方法：誤差防止法和誤差補(bǔ)償法。誤差防止法是指通過(guò)提高機(jī)床制造和裝配精度及設(shè)計(jì)精度、機(jī)床零部件的制造精度和安裝精度、優(yōu)化機(jī)床結(jié)構(gòu)、輔助部件等方法來(lái)實(shí)現(xiàn)。此方法的特點(diǎn)是成本增加大，實(shí)施起來(lái)有局限性。誤差補(bǔ)償法是指使用軟件技術(shù)，通過(guò)分析、統(tǒng)計(jì)、歸納及掌握原始誤差的特點(diǎn)和規(guī)律，建立誤差數(shù)學(xué)模型，進(jìn)行人為誤差補(bǔ)償，從而減少加工誤差。此方法的特點(diǎn)是：經(jīng)濟(jì)有效，實(shí)現(xiàn)相對(duì)簡(jiǎn)單。
已故的國(guó)際著名機(jī)械制造專(zhuān)家、美國(guó)密西根大學(xué)教授吳賢銘曾說(shuō)過(guò)：“誤差補(bǔ)償技術(shù)的巧妙之處在于加工出的零件精度可比加工母機(jī)的精度還高。”由此可見(jiàn)，誤差補(bǔ)償技術(shù)的巨大作用。
目前，誤差補(bǔ)償技術(shù)以其強(qiáng)大的技術(shù)生命力迅速被各國(guó)學(xué)者、專(zhuān)家所認(rèn)識(shí)，并使之得以迅速發(fā)展和推廣，已成為現(xiàn)代精密工程的重要技術(shù)支柱之一。
熱誤差補(bǔ)償技術(shù)有哪幾種？
熱誤差補(bǔ)償技術(shù)主要分為熱誤差斜率補(bǔ)償和熱誤差偏置補(bǔ)償兩種方式：
熱誤差偏置補(bǔ)償又叫與位置無(wú)關(guān)的熱誤差補(bǔ)償，是在熱變形部件上安裝溫度傳感器，檢測(cè)傳感器的實(shí)時(shí)溫度，通過(guò)查詢(xún)補(bǔ)償表中對(duì)應(yīng)溫度的補(bǔ)償值，將目標(biāo)軸的機(jī)床坐標(biāo)系進(jìn)行偏移。用以消除該部件因熱變形導(dǎo)致的軸向熱位移，一般用于非移動(dòng)部件，如主軸、動(dòng)力頭等發(fā)熱量較大且易產(chǎn)生結(jié)構(gòu)變形的部件上。
熱誤差斜率補(bǔ)償又叫與位置相關(guān)的熱誤差補(bǔ)償，在傳動(dòng)部件（絲杠、齒輪齒條）上安裝溫度傳感器，測(cè)量出傳動(dòng)部件極限溫度區(qū)間內(nèi)所有溫度點(diǎn)對(duì)應(yīng)的目標(biāo)點(diǎn)熱變形量，通過(guò)統(tǒng)計(jì)和計(jì)算合理安排溫度補(bǔ)償間隔，將計(jì)算出的熱誤差補(bǔ)償數(shù)據(jù)填入補(bǔ)償表中。系統(tǒng)通過(guò)檢測(cè)溫度傳感器的實(shí)時(shí)溫度，查詢(xún)補(bǔ)償表中對(duì)應(yīng)溫度的補(bǔ)償值，根據(jù)目標(biāo)軸的實(shí)際位置相對(duì)于熱膨脹零點(diǎn)的距離折算出補(bǔ)償量輸出到目標(biāo)軸上。用以消除傳動(dòng)部件當(dāng)前所在位置相對(duì)于熱膨脹零點(diǎn)的熱伸長(zhǎng)量。
數(shù)控機(jī)床的主要誤差來(lái)源有哪些？
數(shù)控機(jī)床產(chǎn)生誤差的來(lái)源主要有：幾何誤差/運(yùn)動(dòng)誤差、熱誤差、控制誤差、力誤差等，通過(guò)研究發(fā)現(xiàn)，所有的誤差來(lái)源中熱誤差占比最高，達(dá)到近40%。

上億庫(kù)存，國(guó)內(nèi)外近千個(gè)倉(cāng)庫(kù)，公司部分產(chǎn)品型號(hào)如下，歡迎聯(lián)系哦~！

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1756-IC16 ControlLogix 16 Pt 48V DC D/I Module

1771-OD 1771 6 Point Digital Output Module

193-ESM-IG-60A-C55 E300/E200 60 Amp Sensing Module

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280G-F12S-10C-RRG-CBG ArmorStart 280/1 Safety Starter

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188-K3B130-N Miniature Circuit Breaker 13 A

194L-E16-1753-6N 16 A 194L Load Switch

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1797-XT FlexEx Accessories

194E-FA00E-P11-PE 194E Load switch

2090-CFBM6DF-CBAA07 TL-Series 7m Feedback Cable

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FlexLogix System 1794-OW8 RELAY CONTACT OUTPUT, 8 PT, ISOLATED

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IC752WBB252 Display Station 2000 Series - 12.1" active matrix SVGA (800x600) resistive touchscreen with integrated keypad, Pentium 350MHz, 128MB RAM, 6.4 GB HD, expansion slots, Ethernet, with unlimited point count CIMPLICITY HMI R&D and Win NT

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6SE6440-2UD42-0GB1 200KW

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1492-XIMTS2024-16R Solid State Relay Dgtl Interface Module

軟啟動(dòng)器 3RW44253BC35

附件 6ES7 590-1AJ30-0AA0 S7-1500 安裝導(dǎo)軌：830 mm

1585-C8UB-S300 Cable Spool Ethernet Media

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194E-A25-1753-6N 25 A 194E Load switch

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2090-CSBM1DF-18AF07 Kinetix Cable Single DSL 2090-Series

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IC600LX612RR 4K Logic/8K Register Memory Module

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IC655APU510RR High Speed Counter

IC694CHS398CA Conformal Coated 5 slot expansion base.

IC756SDV001J-98 DV Development - Solaris Op Sys Addt'l User, Japanese, Version 9.8

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PLC-5/1771 System 1771-PT1 FIBER OPTIC CABLE

Distributed I/O 1794-TB2 TERMINAL BASE, 2-WIRE

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Support 9310-BL100R 9310-BL100 SOFTWARE SUPPORT CONTRACT REINSTATEMENT

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RSI Software Products 9301-2SE350ZHU3R RSVIEW32 RUNTIME 300-100K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9358-MTRCK03U2 UPGRADE: IN-SUPT: RSBW MATERIALTRACK 3 TO 10

Motion Control 8720SM-018S2FBS4 18.5 KW/47.1 AMP, 460 VAC, MOTOR WITH SNS60,+MPL

840-RC-06 6" Ribbon Cable. Term Both Ends W/16 Pin DIP Plugs

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IC697VAL301 Analog Output, 12 bit 32 channel, 0-10VDC, 0-5VDC, +/-2.5VDC, +/-5VDC, +/-10VDC

MTR-1331-J-E-D-E-S MTR series NEMA 34 splashproof stepping motor with series winding connection and encoder

ZA06B-0061-B503 B2/4000is servo motor with 24 VDC brake and 128k serial encoder

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22F-RF9P5-AS PowerFlex 4M EMC Filter Kit

140CFD03200 Quantum CABLEFAST,數(shù)字輸入塊,2線或3線,單獨(dú)保險(xiǎn)

294E-FD2P5P-G1-3 Variable Frequency Drive

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1492-SPM3B320 MCB Supplementary Protector 32 A

軟啟動(dòng)器 3RW40372BB15

中央處理單元 6ES7 211-1HE40-0XB0 CPU 1211C DC/DC/RLY

150-F85NBD SMC Flex Smart Motor Controller

1734-IM2 POINT I/O 2 Point Digital Input Module

1783-ETAP 3 Port EtherNet/IP Tap

193-EPD E1 Plus Panel Mount Adaptor

20-750-EMC2-F45 PowerFlex 750 Size 4-5 Frm EMC Core Kit

2090-CPWM7DF-12AA40 MP-Series 40 m Length Power Cable

2098-DSD-030X Ultra 3000 3kW Servo Drive

GA646IFCLNTCRO005 GCA iFIX iClient Read Only 10 PK Keyless Runtime Version

GFK-2205 Programming Manual for Target ARS and IMC-D Series Controllers

IC220TBK084 I/O TERMINAL STRIP, 8 POSITION SPRING STYLE, AC OUTPUT-QTY 10

IC647G90C G90:GE Fanuc SNP

IC647SDEM SDE:Square D

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IC756DVE010J-98 EO GECK (Graphical Editor Construction Kit) - Intel x87, Japanese, Ver sion 9.8

MSI-QUAL-50-43 Quality Mang Clients 50 Pack-43

PLC-5/1771 System 1771-A4BK CONFORMALLY COATED, I/O CHASSIS ASSEMBLY 16 SLOT

Distributed I/O 1790D-T8BV8B DNET LDX 24VDC, 8 UNIV IN/8 SRCE OUT BASE TERM BLK

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EtherNet/IP Products 2706-P42R INVIEW MESSGE DISPLAY. 1 OR 2 LINE, 12 OR 20 CHAR

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RSI Software Products 9515-RSCHM025ENE RSMACC CHANGE MGMT FOR UP TO 25 DEVICES

Motion Control 1326AB-B430E-S2L MOTOR,SERVO,460V,6.6NM,3000RPM,SINGL,IP67

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284E-FVD6P0Z-25-CR EtherNet Variable Frequency Drive

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1492-SPM1C040 MCB Supplementary Protector 4 A

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1497D-A6-M14-0-N Gen Purpose Transformer

1608N-BP025A240V1 MiniDySC 25 Amp Bypass

1769-OW16 CompactLogix 16 Pt D/O Relay Module

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194R-NHR4 194R Internal Operating Handle

2090-CPBM7DF-16AF05 MP-Series 5m Cable

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IMC-105P-1-DRR Stepping Motor Controller, Enhanced, DeviceNet, 5 Amp

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