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A20B-2901-0090,

A20B-2901-0090

　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)�損壞設(shè)備。本文介紹了在現(xiàn)場(chǎng)實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對(duì)現(xiàn)場(chǎng)經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問(wèn)題，提出評(píng)論定見(jiàn)和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會(huì)越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對(duì)體系工藝流程，特別是工藝對(duì)各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對(duì)體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動(dòng)力接線圖，并與什物相對(duì)照，以及時(shí)發(fā)現(xiàn)過(guò)錯(cuò)并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號(hào)表(包含內(nèi)部線圈一覽表，I/O所在位置，對(duì)應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對(duì)邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過(guò)錯(cuò)，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評(píng)論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無(wú)缺待實(shí)驗(yàn)室及現(xiàn)場(chǎng)調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊(cè)制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級(jí)與PLC電壓選擇相契合后，按開機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊(cè)，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對(duì)程序的了解將逐漸加深，為現(xiàn)場(chǎng)調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　　①模仿辦法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來(lái)信號(hào)節(jié)點(diǎn)。其長(zhǎng)處是具有模仿的真實(shí)性，可以反映出開關(guān)速度差異很大的現(xiàn)場(chǎng)機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會(huì)發(fā)作邏輯誤動(dòng)作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　　②強(qiáng)置辦法：使用PLC強(qiáng)置功用，對(duì)程序中觸及現(xiàn)場(chǎng)的機(jī)械觸點(diǎn)(開關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長(zhǎng)處是調(diào)試作業(yè)量小，簡(jiǎn)便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場(chǎng)節(jié)點(diǎn)“通”、“斷”，會(huì)構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場(chǎng)調(diào)試的經(jīng)驗(yàn)，對(duì)部分重要的現(xiàn)場(chǎng)節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長(zhǎng)互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見(jiàn)，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。

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140DDM69000 Quantum 開關(guān)量DC混合模塊,4點(diǎn)輸入,125VDC;4點(diǎn)輸出

284E-FVD4P0Z-10-DRN-DB1-SB-EMI EtherNet Variable Frequency Drive

E2E-CR8C1 0.8mm,電感式,三線,常開5-100mA NPN電源:10-30VDC圓M4

1492-SPM1C010 MCB Supplementary Protector 1 A

通用型變頻器 6SE6 420-2UC21-5BA1 "1.5 KW，149 x 202 x 172"

電機(jī)啟動(dòng)器 3VU13400MM00

1497D-A17-M21-0-2 1EN PURPOSE TRANSFORMER

1608N-012A208V1S 12 A Mini DySC Sag Corrector

1769-OF4VI CompactLogix 4 Pt A/O VoltageModule

190S-ANEJ2-CB63D-KN-R11-S20 4.0-6.3 A Compact Comb Starter W/Ckt-Bkr

194R-NE250-1753 Disconnect Non-Fused IEC 3 Poles 250A

2090-CPBM7DF-16AA90 MP-Series 90m Standard Cable

2090-XXTFMP-S40 MP-Series 40 m Length Feedback Cable

CFDA-0WPB-0140-AZ "AHVi, AHVis, Bis and BHVis Series Motor Encoder Feedback Cable, Straight Connector, 14 M"

GF-3791R Connecting FlashCable to Sartorius, Fairbanks Scale.

IC200UDR006 28 point PLC, (16) 12VDC In, (12) Relay Out, 12VDC Power Supply. Batt ery (IC200ACC403) is required for long term data rentntion and Real Ti me Clock. Battery not included.

IC646TRT300 300 I/O Point Runtime System

IC647PATEHFT Proficy PAT - Driver For Ethernet-Coupled Hamilton Sundstrand Analect Ftir Spectrometers

IC693APU301RR Axis Positioning Module (APM), 1 Axis, requires (1) or (2) CBL311

IC752GEN100 PC/104 Genius Card

IMC-105D-1-D 5 amp IMC stepping motor controller with Devicenet

SLC/1746 System 1746-P3 POWER SUPPLY - RACK MOUNT

Industrial Computers 6189V-MBA BENCH/TABLE TOP ADAPTER FOR 6186 MONITORS

Application-specific products 1404-M505B-232 MASTER MODULE - PQ 24V P/S 232 COM

Operator Interface 2711-K10C14L1 PV1000 COLOR KEY, MBUS & RS232 PRINT

Support 9301-2SE3200ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE3200ES

Support 9380-RSBOCXS SUPT RENEWAL CONTRACT FOR 9380RSBOCX

DeviceNet Products 1792D-0VT16E 16 SINKING 0.5 AMP OUTPUTS, 8 CONNECTORS

RSI Software Products 9301-2SE3203KOE RSVIEW32 RUNTIME 300 WITH RSLINX (KOREAN)

RSI Software Products 9358-BPMGR02U1 UPGRADE: IN-SUPT: RSBW BATCH PRD MGR 1 TO 3 SERV

Motion Control MPL-B4530F-RJ22AA MOTOR,SERVO,8.36 NM,2800RPM,RSLVR,460V,9.5KG

Motion Control 2090-SCVG8-0 SERCOS FBR CABL,CONN,STNDRD PVC JKT,GLASS,8.0M

GHMI-KPN-201 QUICKPANEL KEYPAD FOR 5" & 6" GE LABEL

IC646MPP001 Logic Developer - PLC Professional

MTR-1331-J-N-D-E-S Stepping Motor Nema34, Series Wdg, Splashproof

QPJ-IBS-201 Communication Module for 5 inch & 6 inch: Interbus-S Slave

20BC037A3AYNACC0 PowerFlex 700 AC Drive 20B

20F11NC072AA0NNNNN PowerFlex 753 AC Packaged Drive

22-HIM-A3 PowerFlex Handheld HIM

2711P-RGT10 PV Plus 1000 Touch Antiglare Overlay

280S-M35M-M1 ArmorStart Three-Phase Power Media

C200HW-COM04-EV1 通信板與SYSMAC LINK與SYSMAC NET鏈接單元通信端口RS-232C端口

1492-PDE1C183 335 A Enclosed Power Distribution Block

數(shù)字量輸入/輸出模塊 6ES7421-7BH01-0AB0 DI/16 24V DC,光隔離

變送器 3RS10001CK10

1495-N8X KIT,AUX CONTACT FOR CIRCUIT BREAKER

1585J-M8UB-10 RJ45 Ethernet Media

1761-L10BWA MicroLogix 1000 10 Point Controller

188-K3B400 Miniature Circuit Breaker 40 A

194L-E20-1754 20A 194L Load Switch

2090-CPBM4E2-08TR MP-Series 0.5 m Length Transition Cable

2090-XXNFMP-S01 MP-Series 1 m Length Feedback Cable

BC647OEM0511 OEM Edge Program Renewal Additional Key - Complete

GC647PATH110 Proficy PAT - Historian. The capability is to store spectra data from the driver into the Proficy Historian. This for a two driver

IC200MDD847LT MIXED OUTPUT RELAY 2.0A PER PT ISOLATED 8PT / INPUT 240VAC GRP 8PT (LT )