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A20B-2000-0720

增材制造驅(qū)動(dòng)創(chuàng)新設(shè)計(jì)

RenAM 500Q的主要驅(qū)動(dòng)力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門（控制部、軟件部和機(jī)械工程部）齊心協(xié)力為RenAM 500Q設(shè)計(jì)的關(guān)鍵組件。
摻鐿光纖激光束進(jìn)入光學(xué)系統(tǒng)后，由通過(guò)精密振鏡底座驅(qū)動(dòng)的四對(duì)掃描振鏡引導(dǎo)，掃描振鏡旋轉(zhuǎn)，引導(dǎo)激光束覆蓋在加工托盤的粉末上。光學(xué)系統(tǒng)也會(huì)動(dòng)態(tài)聚焦激光，不斷調(diào)整焦距，確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時(shí)光斑尺寸保持不變。要在粉末床上實(shí)現(xiàn)高精度加工，需借助專業(yè)的光學(xué)和控制工程技術(shù)；而這些技術(shù)經(jīng)過(guò)雷尼紹多年來(lái)在REVO（用于坐標(biāo)測(cè)量機(jī)）等產(chǎn)品上不斷研發(fā)改進(jìn)，已經(jīng)非常成熟。
雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密，另一方面還可以設(shè)計(jì)出內(nèi)部隨形冷卻水道，確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實(shí)現(xiàn)了上述創(chuàng)新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場(chǎng)主流的中型增材制造設(shè)備所面臨的瓶頸問(wèn)題。
光學(xué)系統(tǒng)從構(gòu)思到成品，離不開(kāi)組合制造技術(shù)的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少?gòu)耐斜P上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對(duì)批量生產(chǎn)，對(duì)零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計(jì)進(jìn)行了進(jìn)一步優(yōu)化。
釋放生產(chǎn)力

新型四激光系統(tǒng)在不增大工作臺(tái)尺寸的情況下，可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會(huì)面臨較多問(wèn)題，包括：材料庫(kù)存的增加、重型基板的機(jī)械裝卸、較大工作區(qū)域內(nèi)保護(hù)氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件，必須消化這些不利因素，但就市場(chǎng)吸引力而言，中型設(shè)備更具優(yōu)勢(shì)。目前，中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開(kāi)發(fā)而成，兩者均可用于批量生產(chǎn)，但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個(gè)激光器，但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進(jìn)行設(shè)計(jì)。此外，四個(gè)激光器在增材制造過(guò)程中對(duì)粉塵的處理能力也非常重要。如果通過(guò)提高氣體流通量和氣流速度來(lái)解決這一問(wèn)題，會(huì)增加濾芯（用于收集粉塵）等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此，雷尼紹的做法是在氣流中裝設(shè)一個(gè)熱轉(zhuǎn)換器來(lái)保持加工溫度的穩(wěn)定性，同時(shí)利用預(yù)過(guò)濾旋風(fēng)分離器來(lái)分離小顆粒與大顆粒粉末，從而延長(zhǎng)濾芯壽命并提高粉末的循環(huán)利用率。
其他改進(jìn)措施包括改善整個(gè)加工區(qū)域的氣流穩(wěn)定性，顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個(gè)加工區(qū)域設(shè)置有四個(gè)激光器，因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進(jìn)步有助于確保上述目標(biāo)的實(shí)現(xiàn)，這些進(jìn)步包括使用精密運(yùn)動(dòng)配件重新定位刷粉器、縮短設(shè)置時(shí)間以及提高重復(fù)精度等。
結(jié)構(gòu)緊湊，潛力巨大

要高效使用四個(gè)激光器，需進(jìn)行更多的前期規(guī)劃和工藝過(guò)程管理工作。最直接的切入點(diǎn)是讓每個(gè)激光器加工一個(gè)或一組獨(dú)立零件。如此一來(lái)，激光器便可并行作業(yè)。初步研究顯示，同時(shí)加工多個(gè)相鄰零件時(shí)需格外小心，因?yàn)榧庸ひ粋�(gè)零件排放的廢氣可能會(huì)影響另一個(gè)零件。結(jié)果表明，盡管加工出的零件表面光潔度存在一些細(xì)微差異，但總體而言，激光器并行作業(yè)是一種最容易管理的加工情形，也是推薦給大多數(shù)用戶使用的入門方法。
除此之外，在多激光加工過(guò)程中，選擇哪種加工方式主要取決于具體應(yīng)用場(chǎng)合。顯然，可以使用四個(gè)激光器加工同一個(gè)零件，并且由于雷尼紹RenAM 500Q的每個(gè)激光器都能覆蓋整個(gè)金屬粉末床，用戶因而可以選擇最優(yōu)化的加工策略。

上億庫(kù)存，國(guó)內(nèi)外近千個(gè)倉(cāng)庫(kù)，公司部分產(chǎn)品型號(hào)如下，歡迎聯(lián)系哦~！

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Support 9354-LN100R 9354-LN100 SOFTWARE SUPPORT CONTRACT REINSTATEMENT

ControlNet Products 1784-PCC1 PCMCIA CARD INTERFACE CABLE TO CNET

RSI Software Products 9301-2SE2400JPU5 RSVIEW32 WORKS 5K-32K UPGRADE IN-SUPT (JP)

RSI Software Products 9355-WABSNENE RSLINX SINGLE NODE

Motion Control MPL-A320P-SJ24AA MOTOR,SERVO,2.94 NM,5000RPM,SINGL,230V,BRK,5.1KG

Motion Control 2090-U3CC-D4430 CABLE,CONTROLLER INTERFACE,ULTRA 3000,CN1,30M

CBL-12-ED-03M-RA MotorCube Encodr Feedback Cable, Right Angle, 3M

IC600KD510RR Amber Operator Interface Terminal, 12" CRT

IC800SDM500M2XE25 5000W, 230V S-Series Servo Motor, 210 in-lb (23.8 Nm), Brake

OC647IFESGRN00150M iFIX Optn: ESig & ERec 150 I/O Runtime (M4 Part)

20AD040A0AYNANC0 PowerFlex 70 AC Drive 40 A at 30 Hp 20A

20DC590A0ENNBNANE PowerFlex 700S AC Drive 590 A 315 kW 20D

20LD1K2ACENNAN11WA PowerFlex 700L AC Drive 20L

2706-PCABLE1 InView Programing and Downloading Cable

280-PWRM22D-M4 ArmorStart Three-Phase Power Media

FX2N-16EYR 擴(kuò)展16出 繼電器輸出

1492-M6X12VR1-20 Connection Products

1494R-N19 200 A/400 A Multi-Tap Lug Adaptor Kit

軟啟動(dòng)器 3RW44476BC44

ET 200SP 6ES7193-6SC00-1AM0 基座單元屏蔽組件

1585D-M4UBDE-0M3 1585D Ethernet Media Patchcord

1756-IB16D ControlLogix 16 Point D/I Module

1794-TB3GS Flex Terminal Base

194E-E100-1753-6N 100 A 194E Load switch

2090-CFBM4DD-CDAA03 MP-Series 3 m Length Feedback Cable

2090-K6CK-D26M Kinetix 6000 Low Profile Connector Kit

ADP-SCM-STF-M SC to ST multi mode adapter

GC646TDV000 Proficy GlobalCare Complete for Unlimited I/O Point Runtime / Development System.

HE800CBL212 I/O Extension Cable, 12-pin, 2.0m. For use in conjunction with TRM512

IC640MWS901RR Workmaster System/ 1-35 inch Disk Drive

IC647HSTSSEO40KM eSignature Option for Historian - Standard Server 40000 Points (M4 Key)

IC660BRD020 Genius 24/48Vdc Source Block for Redundancy T Output Configurations

IC695CPU320 1Ghz CPU with 64Meg of memory 2 SERIAL PORTS (occupies two slots on system base). Battery not included, order external high capacity battery IC693ACC302 seperately. Estimate data retention is 30 days at 20C of continous battery back up.

IC756WET200K-22 Custom Datasource Toolkit, Korean, Version 2.2

CompactLogix System 1769-STRT2 COMPACTLOGIX STARTER KIT

PLC-5/1771 System D1771-6.5.25 SERVO POSITIONING ASSEMBLY(1771-QC,SER.B)USERS MNL

Process Control 1757-PLXMULTISTA PROCESSLOGIX MULTI STATION OPTION

Operator Interface 2711P-K7C4D1 PV PLUS 700, KEYPAD, ENET, DC PS, STD MEM