A20B-1002-0490現(xiàn)貨 in stock! 歡迎來電咨詢~！！

A20B-1002-0490,

A20B-1002-0490

近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲存量小，采集的壓力、流量等數(shù)據(jù)無法長期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負責該系統(tǒng)的運行，造成了人工成本的上升。

　　鑒于以上三點，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當前存在的問題。

　　1、PLC控制系統(tǒng)的特點及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴謹、方便、易編程、易安裝、可靠性高等優(yōu)點。它通用性強，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無可比擬的優(yōu)點。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺和易學(xué)易編程的應(yīng)用軟件平臺。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實現(xiàn)遠程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場的PLC系統(tǒng)與主控室的上位機距離較遠(800米左右)，因此通訊系統(tǒng)需成對加裝RS-485中繼器，另外在現(xiàn)場增加TP27-10//觸摸屏進行數(shù)據(jù)顯示，確保系統(tǒng)運行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實現(xiàn)機架擴展，上位監(jiān)控機采用SIEMENS公司CP5611網(wǎng)卡完成計算機與PLC之間的數(shù)據(jù)通訊。整個通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機上可對整個氣體調(diào)節(jié)過程進行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計的關(guān)鍵在于編程者對工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點，將程序設(shè)計細化，分成多個程序模塊，實行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場對工藝的調(diào)整，又可針對配套設(shè)備可控性對不同程序模塊進行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺用來完成硬件組態(tài)、地址和站址的分配以及編制整個生產(chǎn)過程的控制程序的。上位機監(jiān)控軟件采用國產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運行于Windows2000中文平臺，可實現(xiàn)對生產(chǎn)過程的全面監(jiān)控，對重要參數(shù)形成歷史記錄，以報表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機顯示重要參數(shù)的歷史趨勢、實時趨勢，實現(xiàn)壓力調(diào)節(jié)的手自動切換、操作、壓力的高、低限報警、流量數(shù)據(jù)的顯示與累計，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場顯示

　　現(xiàn)場采用TP27觸摸屏進行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機界面采用中文菜單，界面友好，操作方便，功能較強，主要用于現(xiàn)場壓力、流量、閥位的顯示與操作。可作為操作人員現(xiàn)場操作的依據(jù)。

　　1.4工控機配置

　　工控機采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機的通訊。主要完成下列任務(wù)：傳送現(xiàn)場監(jiān)控數(shù)據(jù);運行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實現(xiàn)了供氣系統(tǒng)的自動控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強大的系統(tǒng)控制功能：

　　系統(tǒng)可以實現(xiàn)上位機操作、控制柜觸摸屏操作和就地手動操作;

　　2)報警功能：

　　當壓力超過工藝要求，可在現(xiàn)場、就地實現(xiàn)高、低限壓力報警;

　　3)簡單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對供氣壓力實現(xiàn)了PID自動調(diào)節(jié)控制;

　　2)對所采集的模擬信號進行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實現(xiàn)了流量信號的溫、壓補償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實現(xiàn)開/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實現(xiàn)了電磁閥控制以及參數(shù)越限報警等功能。

　　(3)人機接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢的實時趨勢曲線、歷史趨勢曲線。

　　(4)報表打印

　　以報表形式繪制報警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報表。實時趨勢曲線和歷史趨勢曲線可隨意設(shè)定時間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設(shè)計

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計過程中著重要考慮的是以下幾個方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補償計算以及流量的累積計算

　　對于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補償計算以及流量的累積計算部分則采用語句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點介紹

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Pico Controllers 1760-TERM1 TERMINATION RESIST 2/PACK

PLC-5/1771 System 1771-OQ 24V DC ISOLATED OUTPUT MODULE

Distributed I/O 1791-32B0 BLOCK I/O, 24V DC, 32 POINT MODULE (32 INPUT)

Communications 1786-TPYR CONTROLNET Y-TAP/RIGHT ANGLE

Operator Interface 9399-2SE32GR RSVIEW32 GETTING RESULTS GUIDE

Support 9701-VWSTPS SUPT RENEWAL CONTRACT FOR 9701VWSTPENE

Support 9324-RL0300ESR SUPT REINSTATEMENT CONTRACT FOR 9324RL0300ES

EtherNet/IP Products 1769-L32E COMPACTLOGIX ETHERNET PROCESSOR, 750 KBYTE MEMORY

RSI Software Products 9301-2SE3500DEU3 RSVIEW32 RUNTIME 300-100K UPGRADE IN-SUPT (DE)

RSI Software Products 9356-PRO2450U6 UPGRADE: IN-SUPT: RSSQL PROF.300 TO PROF.32000 TAG

Motion Control 0041-5060 SHAFT SEAL KIT, F-4000 SERIES MOTOR

44A728335-005 Conformal Coating (Per Card)

IC200ALG262 ANALOG INPUT 15 BIT DIFFERENTIAL CURRENT 8CH

IC693MDL751 12/24 Vdc Output, Positive Logic (32 Points)

Silver Series 2711-T14C9 PV1400 COLOR TOUCH, RS232 (DH485) & RS232 PRINT

VMEM-OPC-SVR OPC Server for Operator Control Station (OCS).

20BD022A3AYNACC0 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

20G11FC085JA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D030N103 PowerFlex 400- 15 kW (20 HP) AC Drive

490NRP95400 Quantum 光纖中極器,RMI/

285-BRC25-M6 ArmorConnect Brake and Motor Cable

250VAC 5A帶鍵鎖.面板尺寸:48*48.mm

1492-SPM1D300-N MCB Supplementary Protector 30 A

通用型變頻器 6SE6 440-2UD41-1FB1 110 KW,326 x 1400 x 356

電機啟動器 3VU13401TK00

150-C85NCD SMC-3 85A Smart Motor Controller

1692-ZRCLSS 24 V DC Electronic Circuit Protection

1771-IL Analog Input Module

193-EC3JG E3 Plus 84-420 A Overload Relay

198-SCB1 ModCenter IEC Shaft Kit

2090-CPWM4DF-14AF15 MP-Series 15 m Length Power Cable

2094-BC02-M02-S Kinetix 6000 Integrated Axis Module

DEMOCD00005 Proficy Machine Edition DEMO CD

GFK-0726 State Logic Processor for Series 90-30 PLC User's Guide

IC200UUB001 VersaMax Micro 20/40/64, USB Slave communications option board. The option board also supports program storage memory module. Compatible with VersaMax Micro 20/40/64 only.

IC647ARC005 PA Reporting Client 5 Pak

IC647PPS8KW PPS PAC8000 Workbench

IC693CMM311LT Communications Module, CCM, RTU, SNP, and SNPx Protocols (LT)

IC754VBI06MTD View Intermediate 6 inch Mono Touch DC Blank

MSI-BETA Beta Software

SLC/1746 System 1746-F5 FUSE (MDL 1.6 AMP) FOR DC FIXED HARDWARE PWR SPLY

Distributed I/O 1734-OA2 120/230 VAC 2 CHANNEL OUTPUT MODULE

Application-specific products 1803-EEM12 EEM,16 PULSES,24V DC, 16 ANALOG, 4 TO 20 MA

Operator Interface 2711-T10G3L1 PV1000 GRAYSCALE TOUCH, DH485 & RS232 PRINT

Support 9301-RSVSECSENS SUPT RENEWAL CONTRACT FOR 9301RSVSECSEN

Support 9381-PP1KENR SUPT REINSTATEMENT CONTRACT FOR 9381PP1KEN

DeviceNet Products 1791D-0B8P DNET 24 VDC COMPACTBLOCK I/O, 8 OUT SOURCE, BASE

RSI Software Products 9301-2SE3350DEU1 RSVIEW32 RUNTIME 150-5K UPGRADE IN-SUPT (DE)

RSI Software Products 9358-PBPC30ENE RSBIZWARE BATCH FOR PLX PC BASED PHASE 30 UNITS

Motion Control MPL-B680F-MJ24AA MOTOR,SERVO,60.0NM,3000RPM,MULTI,460V,BRK

Silver Series 1398-55 MANUAL, TOUCHPAD OPERATIONS

HE300GEN100 Genius Communications Interface for GE AF-300E$ Adjustable Freq. Drives

IC646NWV005 WebView-5 Pack License

PC752PBM104 Scanner module to be a master of Profibus network for 10.5" unit

ST-2624 STXi output module 4 points, Positive Logic, 24VDC/ 2A

20BC105A0ANNANA0 PowerFlex 700 AC Drive 20B

20F14NC170JA0NNNNN PowerFlex 753 AC Packaged Drive

22A-B017F104 PowerFlex 4 3.7 kW (5 Hp) AC Drive

Quantum Power Supply 電源模板

284-PWRM24A-M12 Power Cable, Patch,Shielded,M24, 12m

CJ1G-CPU43H CPU單元I/O點數(shù)960，20K程序容量，最多二個擴展機架。

1492-REC20G IEC GFCI Rcpt, 20A, Din Rail Mtg

總線插頭 6ES7972-0BA41-0XA0 RS485 總線插頭， 12MBd 35? ，不帶編程接口

變送器 3RS20 41-1GW50

1497-M-HXDX-0-N Control Circuit Transformer

1606-XLE960MX-3N 480VAC Input 48VDC Out 20A Power Supply

1764-LRP MicroLogix 1500 Processor

188-K3D630-N Miniature Circuit Breaker 63 A