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A06B-6047-H203

我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機(jī)，早已被國內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達(dá)國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻。總體而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問題均未得到充分認(rèn)識、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國機(jī)床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識與技能水平。

上億庫存，國內(nèi)外近千個(gè)倉庫，公司部分產(chǎn)品型號如下，歡迎聯(lián)系哦~！

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RSI Software Products 9358-HSTS2500U1 UPGRADE: IN-SUPT: HISTORIAN 150 TO 70K TAG

Motion Control 8720SM-015S2EBS1 15 KW/41.5 AMP, 460VAC, AC MOTOR WITH SRS60 ENC.

8152 SLDERLSS Field CONN Adapter, Used W/4161 (6-8 DGT). RIBB CBL O/I For Data LNS

IC200MDL241 INPUT 240VAC (2 GROUPS OF 8) 16PT

IC697CMM731RR Series 90-70 Broadband Lan Interface, All Channels (MAP 30)

MTR-1324-0-D-E-0RR Stepping Motor Nema34 Double Shaft

Z44A730465-016 Motor half key for B4/4000is or B4/4000HVis motor

20BD096A0NYNANC0 PowerFlex 700 AC Drive 96 A 75 Hp 20B

20G11NC104JA0NNNNN PowerFlex 755 AC Packaged Drive

22F-D2P5N113 PowerFlex 4M- 0.75 kW (1 HP) AC Drive

NWBM85D008 Quantum BRIDGE MUX

294D-FD4P2Z-G1 Variable Frequency Drive

S82J-15024D 120V/240VAC可選。容量：150W輸出24V 6.5A

1492-SPM3B060-N MCB Supplementary Protector 6 A

軟啟動(dòng)器 3RW40272BB14

電機(jī)啟動(dòng)器 3VU16403CL00

150-F5NBR SMC Flex Smart Motor Controller

1734-EP24DC POINT I/O Extension Power Module

1783-BMS10CA Stratix 5700 10 Port Managed Switch

193-EIO-63-24D E300/E200 24V DC Control Module

20-750-CART1-F8 PowerFlex 750 Frame 8 Roll-Out Cart

2090-CPWM7DF-10AF20 MP-Series 20 m Length Power Cable

2098-DSD-005 Ultra 3000 0.5 kW Servo Drive

EXP (WOLVERINE) Win XP Embedded loaded on Wolverine

GFK-2069 7.4 inch QuickPanel Installation Guide

IC220MDL940 OUTPUT, RELAY 3.0A, 4PT (REQUIRES 4 IC220TBK085)

IC647DMS001 DataMart 1 PA Connection

IC647ROC002C ROC:Fisher Remote Operations Controller for 10 Units

IC693MDL340RR 120 Vac Output, 05 Amp (16 Points)

IC756CDV010J-98 DV Draw Development on Compaq True64, Japanese, Version 9.8

MSI-PROD-50 Product Management Clients 50 Pack

PLC-5/1771 System 1785-ME64 PLC-5/40, 5/60 EEPROM MEMORY CARTRIDGE

Distributed I/O 1790-T0A8X LDX I/O, 120V AC, 8 OUTPUT EXPANSION, TERM BLK

Communications 1785-TAS THIN-WIRE TRANSCEIVER CABLE KIT, 49.2FT/15M, STD

Operator Interface 2711-NM2 EEPROM CHIP SET FOR STORING PANELVIEW 1200 CONFIG.

Support 9305-RSVADDCESS SUPT RENEWAL CONTRACT FOR 9305RSVADDCES

Support 9324-RLD300ITR SUPT REINSTATEMENT CONTRACT FOR 9324RLD300IT

DeviceNet Products 9230-IOLINXSDK I/OLINX DEVELOPER'S KIT FOR CONTROLNET & DEVICENET

RSI Software Products 9301-2SE3400FRU1 RSVIEW32 RUNTIME 1500-32K UPGRADE IN-SUPT (FR)

RSI Software Products 9371-RSWD1 RSWIRE DESIGNER JIC STAND ALONE PROFESSIONAL PACK

Motion Control 1326AB-B410G-M2K4L MOTOR,SERVO,460V,2.7NM,5000RPM,MULTI,BRK,IP67

2124-LV Greyline OS, 2 Line, (20) 5MM Chars, VFD, Quick Connect, 10-30 VDC, NEMA 4

HE693THM895 same as THM894, but adds external cold-junction compensation capability

IC676CBLPBM050 IP67 Profibus Cordset - 5 Meters, Male Connector w/Leads

QPK2D100L2P/B QUICKPANEL MONO 6" LCD BLANK

STXPBS924 STXi Profibus with 16 24VDC source (Negative Logic) input and 16 relay output, expandable to 8 additional modules.

20BC3P5A0AYYANN0 PowerFlex 700 AC Drive 20B

20F1AND302AA0NNNNN PowerFlex 753 AC Packaged Drive